Fair Woodworking

October 20, 2014

You don’t know what you don’t know until you know you don’t know it.

Filed under: Fair Woodworking & Hand Tool Blog — fairwoodworking @ 11:00 pm

In the past week I had the pleasure of taking 2 classes with Vic Tesolin of Minimalist Woodworking fame.

I  should state, that I signed up for both classes with the clear knowledge that I knew everything that would be covered in the class, but since my new shop is still under construction, it would simply be a chance to woodwork. Also, being the social butterfly that I am, I’m also always game to hang out with other hand tool woodworkers.

What I knew for sure was that I wouldn’t learn anything.

What I didn’t know was that I didn’t know there were still things I didn’t know about both class topics.

Now however.

With my new found knowledge, I can dogmatically say that I have a truly exhaustive knowledge in two more woodworking subjects.

That is all.

September 25, 2014

Stop reading this blog!

Filed under: Skill development — fairwoodworking @ 10:55 am

Although I’d like to think this blog is at the very least pseudo educational for the beginning woodworker, you can’t teach most people skills with words.  There simply isn’t a physical hands on component to blogging instruction, and as a result I’ve become a little disillusioned with what blog instruction is for. I know there is a small percentage of beginners that can take simple instruction and run with it, but I think most people who have an emerging interest in woodworking, lose interest for lack of in-person instruction just like I lost interest in learning Karate from a book as a teenager.

If you are a beginning woodworker, and can barely afford wood, let alone tools. There was a new class announced today by Chris Schwarz that can help you get the skills and tools you need so that you can stop reading this blog.

If you are a quick learner, you have the chance to learn in 5 days, what it took me nearly 5 years to learn!

Stop reading this blog.

 

September 5, 2014

Have a flat chance with woodworking.

Filed under: Fair Woodworking & Hand Tool Blog — fairwoodworking @ 2:28 pm

If you search this blog, you won’t find much about winding sticks. It may even look like I’m not a fan of them. The truth is they are an amazingly simple and effective tool to determine how flat a board is, and exactly where you need to plane to make a board flat.

Most of my work is too small to require winding sticks, but for non jewelry box work, they are a must.

You can use just about anything that is straight with two parallel edges, for this task, but there is something a little off about using rough scrap metal for such a fine and important test. You can do it, but it just seems wrong.

A valued friend of mine has just released a limited run of some truly beautiful winding sticks that are worth considering.

He writes about them here.

I’m sure many of you are already familiar with Neil and his work. I have had the pleasure of working with him in his shop and I’ll tell you a little secret. Although I ride him incessantly, his need to complete every task to perfection would often find him still working while I had wondered off to play with a paper clip or something.

Check his stuff out.

August 30, 2014

Face vises. Good or Garbage?

Filed under: Fair Woodworking & Hand Tool Blog,Favorite tools — fairwoodworking @ 9:55 pm

People, well woodworkers at least, seem to get defensive if you question the value of their preferred bench vise. So it can be difficult to get an objective opinion about them. I’m sure I am no different but I’m going to share about mine a little anyway.

About a month ago I was listening to a podcast (I just discovered podcasts) on the topic of vises, and it seemed that all three of the hosts had had nothing but bad experiences with them although they all also admitted that they were old, and were not in good repair.
They proceeded to point out some of their concerns with this style of vise and I found many of them rather interesting.

But first I should acknowledge that there are many types of face vises out there. I’ve seen them entirely made of wood, a wood chop with steel guide bars and an acme screw, and a full steel vise that you can add wood pads or a proper wood chop if you wish. I can really only comment on the steel vise as that is what I have experience working with.

 

So first issue? Face vises wrack. Boy do they ever!

I recently got the chance to hang out with a woodworker that I had first only known via the Internet. He had both a face vise and a tail vise so I asked him about them. He said that his face vise wracked so much it was almost unusable.

It turned out we had the same vise, so I suggested that he try tightening the bolts to the guide bars. He looked at me skeptically, but I do hope he tries it.

The next complaint is about the guide bars. It seems they are always in the way.

Not to pick on Paul Sellars, but in the way he uses a vise, I can see this being a very real issue. If all you do is add a wood pad or liner to the inside of the vise you would only have a couple of inches of the jaw that is clear of those darned bars. You can solve this issue taking Paul’s mounting design and throwing it out the window. It works for him, and if you like it who am I to judge, but in my view it looks a useful as a parka at a California beach.

First you need to mortise the back jaw into the bench. I used a powered router. This can get a little crazy since you really kind’a need to do it in one pass at full depth. It’s slow and at every second you wonder if there is going to be a fire, but in the end it is worth it.

The next step is to add a wide chop, and that is pretty easy.

Here I’ve clamped a 6-1/2″ wide board. It’s fully supported, and the only limitation to its length is the height of the bench.

Since the bolts on the guide bars are tight there is very little wracking. I also planed the chop so it is skewed just slightly. You can see above that the chop makes contact at the outside right first to accommodate the little bit of unavoidable wracking.

The end result is a sickeningly strong grip on the board.

This vise is not for everyone. It’s not the cheapest option but other than the mortising it’s just a matter of bolting it to the underside of the bench.

I recently sold this vise along with the bench because I just moved and the price to ship them was almost the value of them. I’d like to try a different vise just to see the difference, but I’d be lying if I said that I didn’t kinda just want to get another steel vise.

Stay tuned to see what I choose.

August 13, 2014

I lost a friend and a teacher this week

Filed under: Fair Woodworking & Hand Tool Blog,Favorite tools,Skill development — fairwoodworking @ 6:18 pm

Well that’s a little over dramatic even for me. And really “lost” is not even the right term. Now sold however, sold is more appropriate.

This week I sold a friend and teacher.

Seeing as slavery is not legal in Canada, obviously I’m not talking about a human teacher (real woodworkers are self taught), and my invisible talking dog is neither a great teacher nor of any significant monitary value.

This week I sold the workbench on which I’ve learned almost every woodworking skill I have.

 

 

Workbenches should not be teachers. Woodworkers should be teachers, and aspiring woodworkers should see their benches as teacher’s assistants.

But we all know that woodworking is a solitary hobby, so real woodworkers hide themselves in their basements alone, avoiding contact with other woodworkers unless it involves wifi.

The Internet is great, but it is worthless until it is put to test on the bench. The problem is the Internet can’t phisically walk you through the steps of a new skill. It can’t point out to you when you completely miss understand the directions and completely blow the process.

I appreciate that my old bench was there for me as I struggled to learn. It was patient as I ran back to my computer to try to decifer what I did wrong.

I’m sure if that bench could talk like my imaginary dog can, it would remind me that if God wanted woodworkers to get together, he wouldn’t have invented the Internet.

Ya right.

July 21, 2014

Going Dutch on the Dutch Tool Chest

Filed under: Fair Woodworking & Hand Tool Blog,Favorite tools,Favorites,Things I've made — fairwoodworking @ 11:23 pm

Tool chests are stupid!

There.

I said it, and it feels good.

I literally don’t like tool chests, but I also don’t really like to brush my teeth. However, like having teeth, owning tools may require some things we don’t like. I also don’t like, no screw that! I HATE top lifting lids. What a stupid idea! If you have a 12″ deep chest, you lose at least 12 inches of valuable real estate directly above the chest. Then you have morons that do these sloping lids that turn 12 inches into 15 or more inches.

It’s a fool’s paradise.

Sooo… With such strong opinions about this topic, how did I get here? Well I’ve been designing the perfect tool chest/box/shelf/backpack for nearly 15 years now.

After my first day as a trim carpenter, I went to Walmart and bought the largest Rubbermaid container I could wrap my arms around to hold all my new tools. It was perfect because I was certain that I could fit all my tools in it, and I could make just one trip from the work site to my truck at the beginning, and end of the day. Once I carefully fit all my tools in that tub, I discovered that I couldn’t much more than drag the blasted thing.

It was frigging heavy.

The next day I’d replaced the big tub with two smaller tubs and a 5 gallon bucket. It took me 3 trips now, but there was no risk of needing surgery after lifting any of them.

When the world rediscovered the monstrous/traditional English Tool Chest, my first thought was that it had the same problem as Gigantor the Rubbermaid container. It’s not portable, well, not with a one man crew at least. I recently learned that the awesome size of these chests was intentional so thieves would have to team up to steal them, and since thieves are not great at sharing, they would often get caught.  Well my tools will stay safe by staying with me, so the ATC is dead in the water.

When I first got into hand tools, I tried making different styles of small tool cases that fit the tools I had at the time.

But then I’d buy a new tool and the case was suddenly too small.

In the past couple of years, the DTC has found overwhelming popularity. I immediately approved of its lower half, but despised the upper half due to its massive gaping top lifting lid. The lower shelves with the removable front face was perfect. However the DTC had become so trendy that I felt like spitting every time it was mentioned.

What the world doesn’t need is another “I made a Dutch Tool Chest” post, I thought.

Now If you just have a couple of shelves for a tool chest, you will have a great place to store your block planes, smoothers, a plow plane, and what have you. But at some point you will start looking for a home for, oh, I don’t know… Perhaps a jack plane or a jointer. Oh, look I own saws as well…

This shelf idea falls flat on its face with these tools.

So let’s soften our stance a little on this top lid idea a little. Sloping lids are stupid, but I could live with a simple flat-topped lid.

Hey, a tool rack to hold my chisels, and screwdrivers would be awfully nice on the back. Ya, that is a good part of this lidded chest idea.

Hmmm. My chisels are kind’a tall. This is going to be a rather deep chest if they are going to stand on end like this.  Well they fit so nicely there on the back, I think it will be worth it.

Hmmm. The front of this chest fits my longer planes really well, but with a flat-topped lid, there will be tons of space above the planes, and reaching over the high front is going to be awkward. It may be better if I lowered the front a little…

Ahhhh Crap! How did that lid get sloped?!?

Through years of struggle, I finally accepted that the Dutch Tool Chest despite it trendiness and idiotic sloping lid, was actually very well designed.

Well it’s at least half well designed.

It’s still a little too big and heavy.

I know people will argue this point, and say “what are you talking about? I can lift my DTC. You are just a wimp”

Well just being able to lift something does not make it portable. Being able to lift your chest off one stool and set it down on another stool does not make it portable either. It makes it moveable.

My shop is in the basement. To get to my truck I need to get the chest out of the shop, up the stairs, down the hall, out the door, down the stairs, and up the driveway. The large DTC, and even the smaller DTC are not especially portable in my opinion.

That’s why I decided to go Dutch.

If you haven’t noticed, this chest is really two chests stacked on top of each other, just like my two smaller Rubbermaid tubs. You may also notice that the top chest is a little wider than the lower one. I know this may bother some, but it’s for a reason.

The top one is 27″ wide so that it can fit saws on that darned sloping lid. The problem with that is many door openings in many houses are for 30″ doors. Most door openings also have a 1/2″ thick door stop on both sides of the jamb reducing the opening to 29″. A wide chest is a problem in a small doorway.

In the lower chest, most of the tools are stacked side by side. The longest tool in there is my framing square, and it is only 24″ long, so I was able to get away with just over 25″ wide. That makes it just possible to walk through most doorways with out scraping my knuckles.

But there is more.

Part of portability, is being able to bring as much of your workshop with you as possible. I built a simple stand that the chests sit on that also makes the top of the lower chest just the right height for free hand sharpening.

That’s right!

My tool chest is also a sharpening station.

How cool is that?

I’ve already talked about the sweet rope handles, so I’ll just let that alone except to say that the upper chest handles still need some tweaking, and have not had the ends trimmed yet. I’ll get to that… or I won’t.

And finally the gravity latches.

Once described as a “Cool locking system”, is not really that big of a deal. Almost every fence in the free world has a latch on its gate that utilizes gravity to make it latch. The idea was simple. Getting it to work in all levels of humidity was the real challenge, and resulted in the guts of it looking a little less “realwoodworker”ish than I would have preferred.

I’m still making friends with this whole tool chest idea, but I think I’ve come up with a chest that I might one day come to tolerate.

 

July 11, 2014

The truth about Full Blind Dovetails

First off.

EVERYBODY LIES.

Lies are best wrapped around a kernel of truth.

The truth hurts, and…

When there’s no pain, there’s no gain.

And we all need a little gain.

So when I started hearing rumors told by big fat (but mostly skinny) liars, I had to check it out.

**The Lie**

Full blind dovetails are easier than through dovetails.

Ha!!!

The claim is that because the dovetails are hidden you can’t see if they suck. The joint doesn’t suck if you can’t see that it sucks.

This is the premiss to lying through joinery.

Where is the truth?

Through dovetails tell the truth about how really truly horrible we all are, and the big bosses don’t want us to know how bad they are.

Where is the truth?

Through dovetails are simple to cut, but for the beginner, they can seem complicated. Full blind dovetails are somewhat more complicated, and they can seem more complicated even when you know what you are doing.

The great thing with full blinds are that even if your saw can’t find the broad side of a line, you still have a chance at making a nice looking joint.

And really, the truth is overrated.

So here is my overrated conclusion.

1. Through dovetails need less tools, less skills, and involve a simple process.

2. Through dovetails show all, ALL, your mistakes.

3. Through dovetails are easily recognized on most projects.

4. Fullblinds need more tools, and more steps.

5. Unless you lean on a drill press and a handfull of other power tools, Fullblinds can take a little longer.

6. With fullblinds, only the most savvy of wood workers will know you did anything more than a half lap joint.

7. Fullblinds will impress the heck out of savvy woodworkers that don’t know how easy they really are.

IMG_8710 IMG_8709

 

 

July 5, 2014

LN bound

Filed under: Fair Woodworking & Hand Tool Blog — fairwoodworking @ 12:10 am

First off. If you are sitting in a hotel in Maine getting ready to attend the Dutch Tool Chest class at LN tomorrow, I should apologize in advance. You’ll probably be able to pick me out of the group if you watch out for a few things. I’ll be the one that is too loud, too easily distracted, too quick with a dumb joke, too stinky, or too Canadian.
Or you can just look for the goofball that shows up with a his tools stored in a DTC and a fresh coat of paint.
The truth is I feel a little like a turd to take a class to build something I just finished building, but I have to think I’m not the first one.

I’m also not entirely attending the class because the teacher is a personal hero, although I’ll admit that when I ran into him at the tool barn this afternoon, I did pee a little. Good thing I brought a spare pair of underwear.

The big reason was that I’ve always wanted to, but never did take a woodworking course before. You see I, like many, am self taught. Very self taught, and I can’t think of a worse way to learn woodworking. The thing is, although I’m not a great woodworker, I don’t think I’ve ever had the chance to work with another woodworker that is clearly superior to me in their skill and knowledge.
This is a chance for me to try to learn something from a real live person, and not a book or website.

So ya, I’m going to look like a keener try hard tomorrow.  I don’t mind that.
I just want to see if I can learn something I’ve missed, or un learn a bad habit that I don’t know I have.
If you are self taught, don’t make the mistake of wearing it like a badge of honor. The absence of a teacher is a weakness not a strength.

Just go try to fing someone who is better than you, and try to learn something.
It’s good for you

June 1, 2014

Silent Night

Filed under: Fair Woodworking & Hand Tool Blog — fairwoodworking @ 12:39 am

Hmm….

Sure is quiet tonight…

**Crickets**

Blogs are quiet.

Twitter’s a ghost town..?

I wonder why Wilber Pan needed a nap today…?

** Checks Forums **

WoodNet looks a little slow tonight. That place never sleeps.

Hmm..

I wonder if Sawmill Creek has solved the Dovetail guide debate. No wait that got locked down.

Nope.

Nobody there either.

Perhaps The Canadian Woodworking Hand Tool Forum.

Ya, right! Like anyone ever goes there anymore.

** Crickets **

Where is everybody?!

T-2Hr 25Min16Sec.

Oh ya. Right.

Shhhhhh…..

It’s almost June!

I think it was early April when the news came out. Exclusive showing of the Holy Grail of tool chests for 3 days only.

It’s an event that may never happen again. In our lifetime or perhaps ever.

At first blush, you would that the hand tool woodworking community would be going Ape Sh** over this kind of news, but for some reason, there has been almost no mention of it.

Kind’a odd that nobody, I mean NOBODY is talking about it

T-2Hr 19Min33Sec.

The organizers of this event are some of the key members of the woodworking community, and they have seen how all goofballs pee their pants with the slightest mention of something exclusive, so I have to think they could be sweating right now.

With no talk of the event since almost its announcement, has everyone forgotten? I almost did.

If Don from Barn on White Run hadn’t posted about it, I surely would have forgotten. Don is one of the organizers, so he may know by higher than normal traffic to his site, but it could just be a bunch of looky loues.

All I know is it sure is quiet.

T-2Hr 11Min42Sec.

On the other hand, the entire world could be about to annihilate the ticket booth server. What if it crashes? That would be bad. Not just bad for them. Bad for me, cause I need me some tickets.

1200 tickets over 3 days.

What if there are 1200 people who all want my ticket.

Or what if there are 600 people who all want 2 tickets each. I want 2 tickets!!!

Or what if there are evil woodworkers that are going to buy up all the tickets and scalp them?

Should I buy extra tickets and scalp them?

I wonder how many police are in that town…

T-2Hr 05Min47Sec.

This is really starting to stress me out!

If you are reading this I’ve posted it after buying my Tickets.

Or perhaps I didn’t get any? They sold out while I was in the bathroom?!?

I need another alarm clock just in case I get distracted.

Oh Crap! How do you set the alarm on this infernal thing!!?

I know. I can run over and ask the guy next door to check on me!

No wait! It’s dark out and I could trip on something, and then some car might drive right over me!

I NEED THESE TICKETS!

Why is everything getting blurry?

Oh ya. Need to breath.

T-1Hr 59Min40Sec.

I need to relax and think about something else for a while.

Hmmm…

 

If man ever colonize the moon, will we build fences around our houses so our dogs don’t run away?

They’d have to be pretty tall when there is so little gravity.

Oh god!! What time is it!!?

T-1Hr 56Min49Sec.

This is crazy!

.

.

.

.

T-0Hr 00Min00Sec.

Uh oh.

 

Where’s my credit card?

 

May 18, 2014

1st Annual Day of the Jack Plane!

If you don’t know already. It’s been decreed, and I for one am all for it!

IMG_7950 copy

Now I know what many of you are thinking, I am just one of many mindless Schwarz’onian zombies, blindly following his every word.

I assure you I am not, and what better day to set the record straight than on Jack plane day?!

Way back in my early hand tool days, my original hand tool mentors on Hand Tool forums told me that scrub planes were the ultimate roughing tool, and I accepted this as gospel. Meanwhile, some scrawny journalist, that was actually building stuff with his tools, kept saying that scrub planes were more of a carpentry tool, and woodworkers were better off with the use of a Jack Plane. “What a dork”, I thought, because everybody knows that scrub planes are better.

Well a couple of years ago, on a whim, I finally bought a #5 jack plane. It sat on a shelf for months until one day I decided to see what all the fuss was about. I put one of my cambered blades into it, and tried it out as a roughing tool.

Wow…

I own a scrub plane. I can’t remember the last time I used it, and EVERY project I build gets dimensioned with hand planes. Chris was right, but was he really? He read somewhere that the jack plane was the better tool for the aplication. He tried it, and agreed with what he read. That doesn’t make him right, it makes him educated on a practical level.

So then he discovers the Moxton Vice, and I hated using that thing. He promotes the use of tool chests, and I said ya right I like my shelf. He is hard core on using sharpening jigs, and that drives me nuts! I personally think that until you are at the very least confident with sharpening by hand you need to avoid jigs. Why? Because god forbid your blessed jig gets damaged or lost and you are unable to sharpen anything until the UPS delivery guy knocks on your door with your replacement. The ability to sharpen tools is more important to hand tool woodworking than your ability to put on pants. Sorry Chris, I still think you are a little off on this one. Anyways, It’s funny how quick I am to disagree, with his “new” ideas, and also how often in practice they prove to simply be, time tested historically accurate gems of truth.

And,

Now he is telling us to “tooth” our bench tops!

What is this guy on?!!!

I have to admit, although it sounds nuts, I’d really love to give it a try some day. I have a sneaking suspicion I will like it, but I’ll stick with “it sounds crazy” until I do, because I have no hands on experience with toothed bench tops.

Bottom line is, don’t blindly follow anyone. Gather as much information as you want, but test it before you preach it.

I think you will be surprised at how few big name woodworkers you will quote after the testing is done, and that is why I preach so much Schwarz’onian drivel.

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